Factory & Quality

Factory & Quality

12 lines. 60 tons a day. One quality team.

Inside our Tianjin facility — production lines, quality control, certifications, and export logistics.

12blown-film lines
60+tons / day
14 tonsMOQ
70+Export markets
Avatar Tianjin factory floor — blown-film line
Production

How film is made here

4 steps · resin → roll
STEP 01

Resin blending

In-house formulation lab and 20+ R&D engineers tune resin grades, additive packages, and color masterbatches before the line starts.

STEP 02

Co-extrusion

3-, 5-, and 7-layer blown-film lines extrude to micron precision. Multilayer barrier structures, custom μm gauge per spec.

STEP 03

Slitting & printing

Custom widths up to 2400 mm. Up to 8-color flexographic printing for branded retail bags, agricultural rolls, or industrial film.

STEP 04

Quality lock & packaging

100% inline inspection on every roll. Export-grade packaging — pallets, shrink-wrap, container-loadable per buyer spec.

QC Process

Three checkpoints, every batch

QC / 01

Raw material inspection

Every resin batch tested for melt index, density, and additive content before it touches a line.

Melt indexDensityAdditive content
QC / 02

In-line process control

Thickness gauge sensors on every blown-film line. Real-time SPC catches drift before it becomes a reject.

μm thicknessReal-time SPCAuto reject
QC / 03

Final batch release

Tensile, optical clarity, and food-contact migration testing (when applicable) before any roll ships.

TensileClarityMigration test
Certifications

Documented compliance

ISO
9001

ISO 9001

Quality management system. Audited annually since 2019.

ISO
14001

ISO 14001

Environmental management. Solvent recovery, waste sorting on-site.

FDA
CFR-177

FDA food contact

21 CFR 177-compliant resins and additives for food-grade film.

EU
10/2011

EU 10/2011

Plastic materials in contact with food — migration testing on file.

EC
1907/2006

REACH

Substance registration and SVHC declaration for EU shipments.

EU
2011/65

RoHS

Restricted hazardous substances — declaration on every export PO.

Export Service

Door-to-door, paperwork done

We've shipped to 70+ countries since 2010. Our export team owns the paperwork, the booking, and the post-shipment follow-up — so your team handles inventory, not customs forms.

Customs documents
Commercial invoice, packing list, B/L, certificate of origin — prepared per destination.
Incoterms on offer
FOB Tianjin · CIF · DDP. Quotes itemized so you can compare landed cost.
Multilingual sales team
Direct lines in English, Spanish, and 繁體中文 (zh-TW). One-account contact.
Shipping schedule visibility
Vessel ETD/ETA shared on order confirmation. Container booking tracked through delivery.
Talk to export team
Avatar team meeting with an international customer
EN · ES · zh-TW
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